“What is the difference between rotating forks and fork rotators?”

This is a common question that we receive and although they sound similar, rotating forks and fork rotators have distinct operational uses and are suited to different types of handling tasks. Understanding the difference between the two attachments helps operators choose the right attachment for safe and efficient load movement and also request the correct training course.

A Brief Overview

	Fork Rotators	Rotating Forks
Rotation	Rotates the entire fork carriage (up to 360°)	Forks rotate independently but function as a pair
Main Use	Tipping, dumping, or inverting loads	Used as a clamp or to perform lifts not possible with a standard fork setup
Common Applications	Waste handling, recycling, bulk materials	Building materials, waste management, warehousing, distribution
Key Benefit	Controlled load rotation without manual handling	Provides flexibility for clamping and specialised load handling

Fork Rotators

This is an entire attachment mounted onto the forklift truck, with forks attached to a rotating frame. Fork Rotators can typically rotate up to 360 degrees, enabling the operator to tip, dump, or invert loads.

This attachment is commonly used to emptying bins, skips, or containers, handle waste, recyclables, or bulk materials.

Safety Reminder: The rotation of any load will affect the stability of the machine. It is vital that operatives understand the effect that the attachment has on the capacity and load centre of the machine. Tip overs have occurred when operatives are utilising rotating forks with a live load. As the load is tipped the movement of the load and the associated weight can result in a tip over being carried out incorrectly.

Rotating Forks

The forks rotate independently of each other but still work as a pair. When used in this way, they can depending on their design, be used as a clamp or to carry out a lift that can not be completed in a standard fork setup.

Predominately found in industries where bulk handling is required such as building materials, waste and resource management, warehousing and distribution. This attachment is normally used to handle palletised and bulk loads that require clamping. The forks themselves rotate, not the carriage plate. This allows the width of the fork to clamp the load.

Safety Reminder: Never use the thin part of the forks to clamp a load. This does not provide enough surface contact on the load, and you risk a dropped or damaged load.

Legislation and Regulations

Both attachments must follow with UK regulations:

• LOLER (Lifting Operations and Lifting Equipment Regulations 1998)
• PUWER (Provision and Use of Work Equipment Regulations 1998)

Best Practice for Safe Operation

Training

Operators must be trained on:

• How each attachment works
• Differences in controls (hydraulic vs. mechanical)
• Load capacity and how the attachments affect this

Pre-Use Inspections

You should check for:

• Certification (LOLER/UKCA)
• Any signs of wear/damage on forks, hooks, hydraulics, gears etc
• Functionality of rotation mechanism and control systems

Load Handling and Stability

• Be aware that the load capacity is lowered when attachments are fitted.
• Ensure loads are secure and balanced before rotation
• Always apply the handbrake and shift to neutral before rotating the load
• Operators should never rotate while the truck is in motion as this can increase instability

Maintenance

Routine machine maintenance is essential. Check hydraulics, seals, gearboxes etc.

Manufacturer Guidelines

If you're unsure about any information regarding capacity, load types and controls, always refer back to the manufacturer's specifications.

Remember that using the wrong attachment can lead to load instability, equipment damage, or safety risks. Always match the attachment to the task and ensure operators are trained in its correct use.

For further guidance or support, contact a member of our team today.